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OPTICAL DESIGN

 
Optical Subassemblies provides optical design and consulting service to clients on a wide range of optical systems.  Examples range from a simple single element system to machine vision cameras complete with custom imaging and illumination optics.  We have experience at wavelengths ranging from the ultraviolet to middle infrared.

Our primary CAD tool for lens design is Zemaxtm , which enables us to design systems with both conventional spherical surfaces as well as non-conventional aspheric, anamorphic and tilted surfaces to name a few.  It provides graphical output of a wide variety of lens parameters ranging from mechanical layouts of the lens system or individual elements to performance characteristics such as spot diagrams, modulation transfer functions and image analysis.  If optical terminology is unfamiliar,  we will work with you to ensure that you are comfortable with both the subject and the design.  We will not leave you with a design report which you do not understand.
 

Some optical designs such as oddly shaped light pipes are not well suited to traditional optical design programs such as Zemaxtm and better suited to non-sequential ray tracing systems such as Opticadtm. Opticad is capable of analyzing systems which are comprised of tilted surfaces such as one might encounter in optical integrators or injection molded light pipes.

An additional design tool is TFCalctm from Software Spectra.  This program enables us to analyze a wide variety of metallic and thin film coatings which might be applied to optical surfaces and to synthesize potential coatings which might be needed to meet certain system specifications.  Thin film coating is an art and we would be reluctant to tell a thin film coating company how to do their job.  However it is always useful to be able to gauge the difficulty of a particular task.



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